Goodness Gracious! I just returned from a pleasure/business trip to Brazil.  Though the weather was good at times, the majority of my stay was overcast and rainy. I have no complaints on the +80 degree weather in January, however. I was given time to see some torrential rainfalls and a steady use of drainage systems in two distinctly different locations.

The first part of my trip was to a city called Belo Horizonte. This is a city of over 3.5 million people and with a population in the metropolitan area of well over 5 million. It is located just 5 hours north of Rio de Janerio. Belo is in the heart of the state of Minas Gerias, which is known for mining, iron production, cheese and a rum-like drink called Cachaca. The terrain is hilly. The infrastructure is old. Housing is made from concrete and ceramic tile. The streets are a mixture of stone and asphalt patchwork. When it rains here, you see lots of fast moving water on the streets.

The second part of my trip was to Rio de Janerio. While there, I stayed in the upscale area called Barra (pronounced ba ha).  In contrast to Belo, the Barra has newer housing, a lot of construction, a lot of commercial property, concrete and asphalt streets and flat terrain. It is know for the beaches, night life and carnivaal. When it rains in Rio, the water doesn’t flow as quickly as in Belo. Still, trench drain abounds here, as in Belo.

Trench Drain In Belo Horizonte – The trench drain I saw in Belo was all cast-in-place. That is to say, that the channels were formed of concrete, generally with a iron shoulder to support a grate of some sort. Four types of trench grate were identified; none of which were heavy duty. These are:

1) No Grate — I was surprised how often grate-less trenches were used in sidewalks, streets, gas stations and parking lots to channel run-off water. If the channel is narrow or shallow, apparently it isn’t considered a pedestrian hazard.

 

2) Simple iron fabrication — Most grating I saw was formed from welded reinforcing bar or flat stock. The styles were rarely similar, indicating that they were fabricated with each construction effort. These were the most fun drains to find and were often on the hilliest slopes.

3) Cast Iron — In some of the more commercial residential areas, I found cast iron grating. The sections were generally a meter in length and seemed to be able to handle the small automobile traffic common to Brazil (Class C at best). I found some of this grating at a local hardware store. No brand names are available. And apparently, there is no attention given to market standardization.

 

4) Concrete — I did locate concrete grating in a couple larger residential applications. I saw concrete used more in municipal drains systems. I was told that in larger cities, people steal cast iron grates to sell for scrap. In these areas, concrete trench grates are becoming more common.

 

Trench Drain In Rio De Janerio — In contrast to Belo, the majority of the trench drain I saw in Rio was associated with commercial property. But, as in Belo, I saw only cast-in-place systems. This time, however, the grates were wide and manufactured (rather than custom). I want to identify four types of grating that I saw:  

1) Bar grating (steel) — This seemed to be almost an H-20 loading grate. What I saw was manufactured from welded bar stock . One particular parking lot had over 100 LF of 2 foot wide trench using this grating.

 

2) Bar Grating (polymer composite) — I’m still scratching my head on this one. I could swear I found grating made from polymer concrete. I would think that this grating would have to be wire or mesh reinforced. However, what I saw was cast and mineral based, and it seems to have a well thought out hold-down mechanism employed.

 

3) Cast Iron — Simple cast iron grating was found in some of the ramps I saw in parking garages. Unlike those in Belo, these seemed to be a more durable design capable of class D loads. Again, all grating was in one meter section, no mater of the width. I saw no locking devices.

4) Frame and Grate — I want to single out on type of cast iron grate which I feel is significant. At a grocery store parking lot, I found the use of a ½ meter square manhole frame and grates aligned in a series to make a trench drain. Though only 40 to 50 feet were found, it shows that excess money was spent to solve a drainage problem.

My observations of trench drain in the Brazilian cities of Belo and Rio are not exhaustive by any means. However, they are snapshots of what is being used in this country and have some value. Brazil currently has relatively cheap labor and “forgiving” building codes. The economy may not be ready for widespread use of the standardized trench drain materials currently used in Europe or North America. However, the infrastructure is ready. Architects and engineers need to start incorporating standardized drainage systems into the designs of new construction projects. Simple former systems (Econodrain www.econodrain.com) would be a logical place for this country to begin. And, as Brazil is a county rich with iron casting production, it seems that this trench drain system is a natural fit. View more photos that I took on this trip of trench drains in brazil.

Wow, I’ve had a busy summer!!! I hope all is well in Cyberland.

This summer, I had the opportunity to view more trench drain at various National Monuments. This time, I visited the Black Hills and viewed the trench drain marvels of Devil’s Tower and Mount Rushmore.

MOUNT RUSHMORE

I went to Mount Rushmore 25 years ago on my way to Field Camp (to study field Geology). At that time, it was foggy and I was unable to view the mount or see the faces of the four Presidents. If I recall, I was also driving with a friend from Panama (Juan Villanueva) in his brown 1976 Dodge Charger and camping under the stars. Ahh, to be 20 again… It didn’t matter that I was unable to see the monument. What I know now is that I wouldn’t have seen any trench drain!!!Since that time, the monument has undergone remodeling and has seen some wonderful improvements…..such as trench drain.

I have two photos……

The above photo is of a custom Stainless Steel Grate that was found in the lobby to the ampitheatre. Beautiful!! The square grate openings are either laser cut or stamp pressed. (My guess is laser cut) Big Buck Stuff!!! Kudos to the park. If anyone knows the maker, I’d like to find this out.

The drain shown below is from a company out of Washington State:  Urban Accessories. They have nice patterns of trench drain grates, which may be made in China. They have a good product line. I’ve quoted custom trench to jobs that had specified their grating. They seem to be good folk and have a nice nitch in the industry. Their trench grating sure added a charming touch to the ampitheatre stairs at Rushmore.

 

DEVIL’S TOWER

The first time I came to Devil’s Tower was shortly after the movie “Close Encounters”. Because of this, my first visit here was a psuedo-religious experience. I saw no little green men (at least from interstellar encounters) on this first visit. And, I don’t recall having as much fun then as I did this time hiking with my children and nieces. We took lots of photos and journeyed farther than we were allowed without being registered climbers. We even even had a mid-day lunch on the side of the sacred tower.

One of my favorite photos is of the “primative” perforated steel grating found in front of the ranger station at the base of the tower. Again, this had to be a special made item (US tax $$$). And, though the holes are small and spaced far apart, they must allow enough water flow to make themselves useful. Besides, this is an arrid region. I have no idea of the age of these grates, but I’m guessing that they were made before the age of pre-sloped, pre-formed polymer trench drain systems. Look at the imperfect hole pattern. Maybe the Park Department made these grates itself.

Many “Thanks” to the National Park System for preserving and maintaining the parks for all of us. If you haven’t gone to the Black Hills, I urge you to go. There are many, many more things to see than these two monuments. My children and I had a wonderful time……probably the best vacation of our life. And we only spent 4 days!

I’ve been seeing an increased interest in stainless steel trench drains for shower applications. This trend is said to be associated with the aging of the baby boomers. As the boomers get older, there is a growing need for rim-less showers (or boundry-less showers) for better wheel chair access.

Standard showers have an edge of ceramic or plastic flooring at the base of the shower door to help hold the water in while bathing. However, this edge is a problem to a person in a walker or wheel chair that wants to take a shower. It would be easier just to roll in and not have to worry about the ledge. Some clever architects are designing showers to have trench drains in front of the doors or covering the entire floor of the shower. In this way, water can be confined to the places you need without that pesky little ledge that can lead to a life-threatening trip and fall.

Two photos of the stainless steel drains available to use in this application are below.

Stainless Perforated Slot Grating – This is a 4″ wide trench that is 6″ deep. The 3/8″ wide slots can be replaced with 3/8″ holes on a closer pattern, if desired.

For most shower applications, the drain is made to a 3′ 1″ length. (Showers are 3 feet wide). However, these products can be made to any length or width.

 

 

Stainless ADA Bar Grating – I’d say, this is my favorite grating. Again, it can be made to most any width. This particular photo is of an 8″ wide product. It will fit into a stainless steel channel of your design (as long as our manufacturer can make it).

I spoke to one architect that wanted to have an entire bathroom floor to be a drain so it would be easier to bath a wheel chair user. For this application, a portable hand held shower would be used for the washing. When water would fall to the floor, it would be easily be drained away. The ADA steel bar grate would be perfect for this application. The size of the grate would have to be 4′ x 6′, or so. This is very common in the entry way of some commercial buildings now. Why not in the home?

The architect’s request reminded me of the bathrooms I had seen in South America. In my wife’s apartment (in Brazil), you can actually use the toilet and take a shower at the same time. The all ceramic bathroom and concrete construction of the building lends itself to this design concept. With the use of large area drains, this same design can be safely utilized in wood framed structures.

There are some stainless steel products and sizes that are commonly made by our manufacturer. But, don’t be afraid of requesting a custom product. Give me a call @ 610-882-3630 if you are thinking about a stainless steel trench drain for a shower (or any other) application. I think you will be pleasantly surprised.

Thanks for visiting TrenchDrainBlog.com. Log on to TrenchDrain.Biz in your spare time.

Michael